Custom Molds
Issues faced by Custom Molds Inc.:
• The delivery times on parts order were taking four to five weeks instead of the stated three weeks.
• Number of defective products was on the rise.
• Bottlenecks increased in the production process.
• Changing strategies within their clients business needs changed order needs in an unexpected way.
There are two distinct processes taking place in the same facility and each process serves different customer needs. Below is the analysis of each the processes (Mold Fabrication and Parts Manufacturing) along with recommendations for the same.
1. MOLD FABRICATION PROCESS:
Mold fabrication is the core business of Custom Mold Inc., and the recommended process is shown in Exhibit 1. Mold Fabrication requires flexibility and quality; hence concept of Job Shop must be applied to streamline the process. Following are the Recommendations to do the same.
• LAYOUT:
Similar equipment or function must be grouped together and the......
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